In modern electrical and electronic systems, voltage and current sensors play a crucial role. As core components for functions such as power system monitoring, industrial automation, smart home systems, and renewable energy management, these sensors convert voltage or current signals into standardized, measurable, recordable, and controllable signals, providing accurate data support for various applications. This article will delve into the basic principles, main types, performance characteristics, and differences between voltage and current sensors, and analyze their wide-ranging applications in various fields.
A voltage sensor is a device capable of detecting voltage values in a circuit and converting these values into measurable electrical signals. Typically, these signals are current or voltage outputs proportional to the original voltage.
This type of sensor is very important in many places, such as power system monitoring, battery management, industrial process control, and consumer electronics. They ensure that the equipment operates within a safe voltage range and also provide real-time data, facilitating our analysis and control.
The basic principle of a voltage sensor is based on Ohm’s law and electromagnetic induction. The most common types of voltage sensors include:
1. Resistance voltage divider type: This is the simplest and most common type of voltage sensor. It uses two or more resistors connected in series to share the voltage and infers the total voltage by measuring the voltage drop across one of the resistors. This method is suitable for measuring DC and low-frequency AC voltages, but the high-frequency response is limited by parasitic capacitance and inductance.
2. Transformer type (PT/VT) : Voltage transformers (PT) or voltage transmitters (VT) are mainly used in high-voltage AC circuits to proportionally reduce high voltages to a safe and measurable level. They are based on the principle of electromagnetic induction and achieve voltage isolation and conversion through magnetic coupling between the primary coil and the secondary coil. This type of sensor features excellent isolation performance and high precision, and is often used for measurement and protection in power systems.
3. Hall Effect type: Although Hall effect sensors are mainly used for current measurement, some designs can also be used for voltage measurement, especially in situations that require high isolation or the measurement of DC high voltage. It measures indirectly by measuring the magnetic field strength
Voltage, usually requires converting voltage into current or utilizing the magnetic field generated by voltage.
4. Fluxgate type: Fluxgate sensors measure direct current or alternating current by utilizing the saturation characteristics of magnetic core materials in alternating magnetic fields. It features high sensitivity, high precision and good linearity, and is often used for weak current measurement and high-precision applications.
5. Photoelectric isolation type: This type of sensor uses photoelectric conversion technology to achieve electrical isolation between the input and output. The input electrical voltage is converted into an optical signal by the optical transmitter, and the optical signal is then converted into an electrical signal by the optical receiver for output. This method provides extremely high isolation voltage and anti-interference capability, and is suitable for harsh electromagnetic environments.
The PowerUC website offers a variety of principle voltage sensor products, such as Hall effect type, voltage sensor, fluxgate type, and photoelectric isolation type. These products usually have the following characteristics:
Input type: Supports AC (AC) and DC (DC) inputs.
Output type: Instantaneous or true RMS output is provided. The output signal can be electrical voltage (such as ±5V, 2.5±0.625V) or current (such as 25mA, 0-20mA, 4-20mA).
Rated input voltage: Covering a wide range from 50V to 10,000V, it meets the application requirements of different voltage levels. Power supply voltage: Supports multiple power supplies including ±12V, ±15V, 3.3V, 5V, 12V, 24V, etc.
Connection and installation methods: including connection methods such as Screw Terminal, Pins, Cable, etc., as well as installation methods such as Plate, PCB installation, DIN Rail, etc.
It is widely applied in industrial control, power monitoring, new energy power generation and other fields. Its high precision and reliability ensure the stable operation of the system.
A current sensor is a device used to detect the intensity of current in a circuit and convert it into a measurable electrical signal. Similar to voltage sensors, current sensors are also widely used in fields such as power, industrial automation, automotive electronics, and medical equipment. They are crucial for overload protection, energy consumption monitoring, fault diagnosis and system optimization.
The measurement principles of current sensors are diverse, mainly including:
1. Shunt type: A shunt is a low-resistance resistor with an exact known resistance value. When current flows through a shunt, according to Ohm’s Law (V=IR), a voltage drop proportional to the current will be generated across its terminals. By measuring this voltage drop, the current flowing through the shunt can be calculated. The shunt has a simple structure and low cost, but it will introduce certain power consumption and voltage drop, and does not provide electrical isolation.
2. Current transformer type (CT) : Current transformers are mainly used to measure large alternating currents. It utilizes the principle of electromagnetic induction to proportionally convert a large current into a small one. The measured current flows through the primary coil of the transformer and induces a proportional current in the secondary coil. Current transformers offer excellent electrical isolation and are widely used in measurement and protection in power systems.
3. Hall Effect type: Hall effect sensors are based on the Hall effect principle. When current flows through a conductor, a magnetic field is generated around it. When a Hall sensor is placed in a magnetic field, it generates a Hall voltage proportional to the strength of the magnetic field. The current can be indirectly measured by measuring the Hall voltage. Hall effect sensors can measure both DC and AC currents and provide electrical isolation, making them suitable for wide current ranges and high-precision measurements.
4. Fluxgate type: Fluxgate sensors measure direct current or alternating current by utilizing the saturation characteristics of magnetic core materials in alternating magnetic fields. It features high sensitivity, high precision and good linearity, and is often used for weak current measurement and high-precision applications.
5. Rogowski Coil type: A Rogowski coil is an air-core coil used for measuring alternating current. It outputs a voltage signal through the change in magnetic flux caused by the induced current, and this voltage is proportional to the rate of change of the current. Roche coils have the advantages of no magnetic saturation, wide frequency response, and high isolation, and are particularly suitable for measuring large currents and high-frequency currents.
The PowerUC website offers a variety of current sensor products based on different principles, such as Hall effect type, fluxgate type, and Roche coil type current sensors. These products usually have the following characteristics:
Input type: Supports AC (AC) and DC (DC) inputs.
Output type: Instantaneous, true RMS, Digital Signal or TRMS output is provided. The output signal can be voltage (such as ±4V, 2.5±0.625V) or current (such as 50mA, 25mA, 0-20mA).
Rated input current: Covering a wide range from 3A to 5000A, it meets the application requirements of different current levels. Power supply voltage: Supports multiple power supplies such as ±12V, ±15V, 3.3V, and 5V.
Connection and installation methods: Including connection methods such as Cable, Quick plug, Pins, Screw Terminal, as well as installation methods such as Plate, PCB mounting, and Free Hanging.
For instance, PowerUC’s HSTS series current sensors are widely used in industrial control, motor drive, battery management systems and other fields. Their high precision and reliability ensure the stable operation of the system.
Although both voltage sensors and current sensors are used to measure electrical parameters, they differ significantly in terms of the objects they measure, working principles, application scenarios, and performance characteristics.
| Features | Voltage sensor | Current sensor |
|---|---|---|
| Measurement objects | The potential difference (voltage) between two points in a circuit. | The amount of electric charge flowing through a conductor (current). |
| Basic Principles | Voltage divider, electromagnetic induction (current transformer), Hall effect (partial), fluxgate,opto-isolation | Shunt resistor, electromagnetic induction (current transformer), Hall effect, fluxgate sensor, Rogowski coil |
| Connection Method | Typically connected in parallel across the terminals of the circuit being measured | Alternatively, connected in series within the circuit, or using an inductive method (e.g., current transformer, Hall effect) for non-contact measurement |
| Isolation Characteristics | Current transformers, opto-isolators, Hall effect sensors, and fluxgate sensors provide electrical isolation; resistive voltage dividers typically do not. | Current transformers, Hall effect sensors, fluxgate sensors, and Rogowski coils provide electrical isolation; shunt resistors do not. |
| Power Consumption | High internal impedance results in low power consumption, minimizing the impact on the measured circuit. | Shunt resistors have power dissipation and voltage drop; other types of resistors have relatively lower power consumption. |
| Application Scenarios | Power grid voltage monitoring, battery voltage management, power supply output monitoring, equipment over/under voltage protection | Motor current monitoring, load current detection, ground fault protection, energy consumption metering, battery charging and discharging management |
| Key challenges | High-voltage isolation, measurement accuracy, frequency response | Large current measurement, high precision, wide frequency response, and interference immunity |
Key Differences Summary:
Different measurement objectives: Voltage sensors focus on measuring potential difference, while current sensors focus on measuring the flow of electric charge. This determines the fundamental differences in their connection methods and measurement principles within a circuit.
Different connection methods: Voltage sensors are typically connected in parallel to measure the potential difference between two points; while current sensors are typically connected in series to measure the current flowing through a conductor, or they can sense the magnetic field generated by the current using non-contact methods (such as current transformers or the Hall effect).
Isolation requirements: Electrical isolation is crucial in high-voltage or strong electromagnetic interference environments. Current transformers and opto-isolation technologies are used in both types of sensors for isolation, but current sensors, due to their measurement method, generally offer higher isolation levels.
Power consumption and voltage drop: Shunt-type current sensors introduce some power consumption and voltage drop, which needs to be considered in low-power or high-precision applications. Voltage sensors, due to their high input impedance, typically have less impact on the measured circuit.
In practical applications, voltage and current sensors often need to work together to provide comprehensive and accurate monitoring data for power systems or electronic devices. For example, in power metering, simultaneous measurement of both voltage and current is necessary to calculate power and energy consumption.
To gain a deeper understanding of voltage and current sensors, it is necessary to discuss their core operating principles in detail. While these principles were briefly mentioned earlier, this section will provide a more specific and detailed explanation of the underlying mechanisms.
Voltage sensors convert voltage signals into measurable electrical signals. Their working principle mainly relies on the following mechanisms:
1. Resistor Voltage Divider Principle:
Mechanism: This is the most intuitive method for voltage measurement. By connecting two or more resistors in series across the voltage to be measured, a voltage divider circuit is formed. According to Ohm’s Law, the voltage drop across each resistor is proportional to its resistance. By accurately measuring the voltage across one of the resistors and using the resistance ratio, the total voltage can be calculated. For example, if R1 and R2 are in series, the total voltage V = V_R1 + V_R2, and V_R2 = V * (R2 / (R1 + R2)). By measuring V_R2, the total voltage V can be derived.
Features: Simple structure, low cost, suitable for DC and low-frequency AC voltage measurement. However, it does not provide electrical isolation, and parasitic capacitance and inductance of the resistors can affect measurement accuracy at high frequencies.
2. Electromagnetic Induction Principle (Voltage Transformer):
Mechanism: A voltage transformer (PT/VT) utilizes the transformer principle. The high-voltage side (primary winding) is connected in parallel with the high-voltage circuit to be measured, and the low-voltage side (secondary winding) is connected to the measuring instrument. When high voltage flows through the primary winding, an alternating magnetic field is generated, which induces a proportional low voltage in the secondary winding. Through an accurate turns ratio, the high voltage can be safely scaled down to a standard measurement range (e.g., 100V or 110V).
Features: Provides high-voltage isolation, high measurement accuracy, suitable for high-voltage measurement and protection in power systems. Primarily used for AC voltage measurement.
3. Hall Effect Principle (Some Voltage Sensors):
Mechanism: Although Hall effect sensors are primarily used for current measurement, voltage measurement can also be achieved by converting voltage to current (e.g., through a known resistor) or by indirectly influencing the magnetic field using the electric field generated by the voltage. In this case, the Hall element senses the magnetic field strength and produces a Hall voltage proportional to the magnetic field strength. Through calibration, the Hall voltage can be correlated with the original voltage.
Features: Provides electrical isolation, suitable for DC and AC voltage measurement, especially advantageous in high-voltage or high-isolation applications.
4. Opto-isolation Principle:
Mechanism: An opto-isolated voltage sensor uses light signals as an intermediary to achieve electrical isolation. The input voltage signal drives a light-emitting diode (LED) to emit light, which then passes through an insulating medium and is received by a photodetector (such as a phototransistor). The photodetector converts the light signal into an electrical output signal proportional to the original voltage. Since the transmission of the light signal does not involve any electrical contact, high-voltage isolation between the input and output is achieved.
Features: Provides extremely high electrical isolation and electromagnetic interference resistance, fast response time, and is suitable for harsh electromagnetic environments and high-voltage applications.
Current sensors convert current signals into measurable electrical signals. Their working principle mainly relies on the following mechanisms:
1. Shunt Resistor Principle:
Mechanism: A shunt resistor is a precision resistor with a known and very small resistance value. When the current to be measured flows through the shunt resistor, according to Ohm’s Law (V = I * R), a small voltage drop proportional to the current is generated across its terminals. By measuring this voltage drop and using the resistance value of the shunt resistor, the current flowing through the circuit can be calculated.
Features: Simple structure, low cost, suitable for both DC and AC current measurement. However, since it is connected in series in the circuit, it introduces power dissipation and voltage drop, and does not provide electrical isolation.
2. Electromagnetic Induction Principle (Current Transformer):
Mechanism: A current transformer (CT) utilizes the transformer principle. The large current to be measured flows through the primary winding (usually a conductor passing through the core of the transformer), generating magnetic flux in the core. This magnetic flux induces a proportional small current in the secondary winding. Through an accurate turns ratio, the large current can be safely scaled down to a standard measurement range (e.g., 5A or 1A).
Features: Provides electrical isolation, high measurement accuracy, suitable for large current measurement and protection in power systems. Primarily used for AC current measurement.
3. Hall Effect Principle:
Mechanism: When current flows through a conductor, a magnetic field is generated around it. A Hall effect current sensor places a Hall element in this magnetic field. According to the Hall effect, when current flows through the Hall element in a magnetic field perpendicular to the current direction, a Hall voltage is generated between the two sides of the Hall element, proportional to both the magnetic field strength and the current strength. By measuring this Hall voltage, the magnitude of the measured current can be calculated. Closed-loop Hall sensors further improve accuracy and linearity by using feedback current to cancel the magnetic field.
Features: Can measure DC and AC currents, provides electrical isolation, fast response time, suitable for wide current ranges and high-precision measurements.
4. Fluxgate Principle:
Mechanism: A fluxgate sensor utilizes the nonlinear magnetization characteristics of magnetic core materials in an alternating magnetic field. It typically consists of a saturable magnetic core and an excitation coil. When the magnetic field generated by the measured DC current superimposes on the alternating magnetic field produced by the excitation coil, it alters the saturation point of the core, thus affecting the waveform of the induced voltage across the excitation coil. By detecting this waveform change, the DC current can be accurately measured.
Features: High sensitivity, capable of measuring weak DC currents, and good stability and linearity.
5. Rogowski Coil Principle:
Mechanism: A Rogowski coil is a hollow coil uniformly wound around a non-magnetic core. It senses the alternating magnetic field generated by the measured AC current, inducing a voltage across its terminals. According to Faraday’s law of electromagnetic induction, this induced voltage is proportional to the rate of change of the measured current (dI/dt). To obtain the current signal, the induced voltage needs to be integrated.
Features: No magnetic saturation issues, wide frequency response, high isolation, suitable for measuring large currents, high-frequency currents, and transient currents.
Voltage and current sensors have widespread applications in modern industry and daily life, serving as key components for the normal operation and optimization of many systems.
1. Power System Monitoring and Protection:
Power Grid Voltage Monitoring: Real-time monitoring of transmission and distribution network voltage levels to ensure stable grid operation and prevent damage to equipment caused by overvoltage or undervoltage.
Generator and Transformer Protection: Monitoring the voltage output of generators and transformers; triggering protection mechanisms immediately upon detection of abnormal voltage fluctuations to prevent equipment damage.
Reactive Power Compensation: In power systems, voltage sensors detect voltage deviations, guiding reactive power compensation devices to adjust and improve the power factor.
2. Renewable Energy Applications:
Solar Inverter: Monitoring the output voltage of solar panels and the input/output voltage of the inverter to ensure maximum power point tracking (MPPT) efficiency and power quality.
Wind Power Generation: Monitoring the output voltage of wind turbines to ensure stable grid voltage.
Energy Storage Systems: In battery energy storage systems, voltage sensors monitor the voltage of the battery pack, performing state of charge (SOC) and state of health (SOH) assessments to prevent overcharging and over-discharging.
3. Industrial Automation and Control:
Power Supply Management: Monitoring the voltage stability of industrial equipment power supplies to ensure operation at rated voltage.
Motor Control: In frequency converters and servo systems, voltage sensors detect DC bus voltage and motor phase voltage for precise control.
Process Control: In industries such as chemical processing and metallurgy, voltage sensors monitor voltage parameters of critical equipment during production to ensure stable processes.
4. Electric Vehicles and Charging Stations:
Battery Management System (BMS): Precisely monitoring the voltage of each cell in the electric vehicle’s battery pack to prevent overcharging, over-discharging, and imbalance, extending battery life.
Charging Stations: Monitoring voltage during the charging process to ensure safety and efficiency.
5. Consumer Electronics:
Power Adapters: Monitoring output voltage to ensure a stable power supply to the device.
Home Appliances: Some high-end home appliances integrate voltage monitoring functions to protect internal circuits.
1. Power System Monitoring and Protection:
Power Grid Current Monitoring: Real-time monitoring of current load in transmission and distribution networks to prevent overload and optimize power dispatch.
Short-circuit and Overload Protection: Detects abnormal high currents in circuits, triggering circuit breakers or fuses to protect equipment and lines.
Fault Diagnosis: Analyzes current waveforms and magnitudes to diagnose faults in power systems, such as ground faults and phase-to-phase short circuits.
2. Renewable Energy Applications:
Solar Inverter: Monitors the input/output current of the inverter to assess power generation efficiency and power quality.
Wind Power Generation: Monitors the output current of wind turbines to ensure stable grid-connected current.
Energy Storage Systems: Monitors the charging and discharging currents of battery packs for accurate state-of-charge (SOC) management and battery health assessment.
3. Industrial Automation and Control:
Motor Drive and Control: Precisely measures motor current to implement advanced control strategies such as vector control and torque control, improving motor efficiency and performance. PowerUC current sensors can be used for this purpose.
Load Monitoring: Monitors current consumption of equipment on production lines to assess equipment operating status and enable predictive maintenance.
Welding Equipment: Precisely controls welding current to ensure welding quality.
4. Electric Vehicles and Charging Stations:
Battery Management System (BMS): Precisely monitors the charging and discharging currents of electric vehicle batteries to prevent overcurrent and ensure battery safety.
Charging Stations: Monitors charging current for constant current charging and precise control of the charging process.
5. Smart Home and Building Applications:
Energy Consumption Monitoring: Monitors real-time electricity consumption in homes or buildings to help users understand energy usage and implement energy management.
Ground Fault Protection: Detects leakage current and disconnects power supply to prevent electric shock accidents.
6. Medical Devices:
Medical Power Supplies: Monitors the power supply current of medical devices to ensure stable operation and patient safety.
Diagnostic Equipment: In some diagnostic devices, current sensors are used to measure weak bioelectric signals.
Our company’s Rogowski coil current sensor has withstood the extreme working conditions of high temperature, high dust, and strong electromagnetic interference in the 10KA high current monitoring scenario of the thermal electric furnace in metallurgical enterprises, and has been operating continuously without fault for more than two years.
It is worth mentioning that the product is equipped with a 25-meter-long signal transmission cable, which can stably transmit data in a complex industrial environment.
We are delighted to report yet another successful year exhibiting at PCIM Europe, the leading international exhibition and conference for power electronics. From May 7th to 9th, our team of three – our R&D engineer, global sales supervisor, and business development manager – was on the ground at booth 6-242 in Messe Nuremberg, soaking in the latest trends and connecting with the vibrant power electronics community.
As a yearly fixture in our calendar, PCIM Europe consistently provides an unparalleled platform for us to engage with industry leaders, esteemed colleagues, and both familiar faces among our existing clients and exciting new potential leads. This year was no exception, filled with insightful discussions and valuable networking opportunities.
We actively participated in the pulse of the industry, observing key trends shaping the future of power electronics. Discussions around enhanced efficiency, increased power density, and the crucial role of robust, reliable components in new energy applications were prevalent. It’s clear that the drive towards sustainable and smarter energy solutions continues to accelerate, with innovation in areas like electric vehicle charging and advanced industrial control systems taking center stage.
Our diverse range of products, spanning Rogowski coils, power transformers, leakage current sensors, current sensors, and current transformers, resonated well with attendees. We were particularly pleased with the positive attention and feedback received for our specialized solutions, such as the ZDA13 series leakage current sensors, critical for EV charging safety, and our versatile Rogowski coils, ideal for high-current measurements in demanding environments.
Thank you to everyone who stopped by our booth and engaged with us. The energy and collaborative spirit of PCIM Europe truly embody the innovation within our field. Being there allows us to stay at the forefront of technological advancements and reinforce our commitment to continuous learning and growth.
To get a closer look at our experience and product showcase, be sure to check out the video below! We are already looking forward to our annual return and eagerly anticipate seeing you again at PCIM Europe 2026!
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